Suzhou Zero Dynamic Co., Ltd
Specializing in high-speed and high-precision balancing machines for 21 years
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Treadmill Roller Welding Correction Balancing Machine With Conveying Line
1. Equipment Description
Zero Dynamic’s Treadmill Roller Welding Correction Balancing Machine with Conveying Line is a customized balancing line of treadmill rollers (or similar hollow tube products) with functions of automatic feeding, testing and double-plane welding balance correction (require two workers to do manual welding), data storage (including initial and permissible residual unbalance), and qualification identification.
Zero Dynamic’s Treadmill Roller Welding Correction Balancing Machine with Conveying Line can complete the fully automatic feeding, initial balance measurement, welding balance correction, re-testing, loading and unloading and qualification judgement, sorting and other processes for treadmill roller products. It has multi-station automatic balancing, automatic positioning, manual laser welding to correct unbalance, avoiding causing thermal deformation of thin tubes, and minimize the impact of dynamic balancing process on the product. The production cycle time of this equipment is ≤15 seconds/piece, which can be customized according to the customer's products and adjusted freely, and no manual intervention is required in the process of using it. It improves the production efficiency greatly while helping the customer to significantly reduce the labor cost.
| Serial No. | Item Details | Parameter Range |
| 1 | Equipment model | XH-8605A |
| 2 | Production line size (length*width*height) | About 8400*1350*1800mm |
| 3 | Workpiece diameters range | φ16-φ60mm |
| 4 | Allowable supporting workpiece mass range | 0.5-10kg |
| 5 | Allowable shaft diameters range for support frames | φ40-φ100mm |
| 6 | Adjustable range of two support points | 400-800mm |
| 7 | Allowable unbalance for single workpiece | ≤1g or 30g.mm (single plane) |
| 8 | Double-face high-speed dynamic balancing correction | In conformity with ISO1940 Standard |
| 9 | Minimum attainable residual unbalance emar | ≤0.3g.mm/kg |
| 10 | Unbalance reduction rate URR | ≥90% |
| 11 | Balancing speed (when driving diameter φ80) | 800-3000r/min, adjustable |
| 12 | Drive motor power | 0.75kw Servo |
3. Equipment Photo:
4. Main Features:
4.1 There's no need to re-calibrate for the same type of rotor with the same revolving speed, easy to setup.
4.2 The test software developed by our company has the data saving, exporting & printing and inquiry functions.
4.3 Automatic feeding structure, saving labor and loading time.
4.4 High accuracy and good repeatability.
4.5 Windows operation system, Chinese interface, easy to learn.
4.6 Support barcode entry, strong traceability.
4.7 Automatic welding balance correction, remove the product after being qualified.
4.8 The equipment has built-in alarm prompt, easy to locate the exact fault position.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.