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Two-Station Automobile Transmission Rotor Automatic Balancing Machine
1. Equipment Description
Zero Dynamic’s Two-station Automobile Transmission Rotor Automatic Balancing Machine is a customized balancing machine suitable for double-plane dynamic balancing measurement and automatic end-plane drilling correction of magnetic & non-magnetic rotors weighing 2-10kg, with shaft diameters ranging from Φ25 to 55mm, stack thicknesses from 50-220mm, and rotor spans from 120-280mm.
Zero Dynamic’s Two-station Automobile Transmission Rotor Automatic Balancing Machine adopts Zero Dynamic's most advanced balancing software, and soft-bearing balance measurement pedestals, precise drilling and de-weighting module, high-efficiency rotary handling mechanism, and powerful chip-absorbing industrial vaccum cleaner. The equipment is highly automated, capable of performing operations including automatic loading and unloading, intelligent workpiece identification, automatic accurate balance measurement, correction and re-testing, ensuring that it meets the production cycle time demand of the client.
Serial No. | Item Details | Parameter Range |
1 | Equipment Model | XH-8610AII |
2 | Rotor mass range | 2-10kg |
3 | Rotor journal diameter range | φ25~φ55mm |
4 | Thickness of rotor stack | 50-220mm |
5 | Support rotor span | 120-280mm |
6 | Loading and unloading method | Manual loading and unloading |
7 | Distance from shaft end surface to de-weighting surface | 50-160mm |
8 | Balance measurement time | 10-16s |
9 | Balancing speed | 900-2500rpm |
10 | Balance measurement motor power | 3KW |
11 | Balance display accuracy | 0.1mg |
12 | Allowable material type for de-weighting | Aluminum, copper, stainless steel |
13 | Drilling cutter diameter range | 4-10mm |
14 | Drilling motor power | 0.75KW |
15 | Minimum achievable residual unbalance emar | ≤0.2g.mm/kg per side |
16 | Unbalance reduction ratio | ≥95% |
17 | Equipment balancing grade | Better than G2.5 |
18 | Equipment total power | 17KW |
19 | Safety Protection Function | Phase sequence protection, overload protection, air pressure monitoring |
20 | Production cycle time | 60-120s |
21 | Noise value | ≤80dB |
22 | Working air pressure requirement | 0.4-0.6MPa |
23 | Working voltage | AC:380V external |
24 | Equipment size | 1500*1200*1800mm |
3. Equipment Photo:
4. Main Features:
4.1 This two-station automatic rotor balancing machine consists of high rigidity mechanical body frame, industrial leading balancingsoftware, electrical control system, automatic testing and balance correction device, chip-absorbing vacuum cleaner, reasonable safety protection mechanism etc.
4.2 Both stations have been installed with high-precision and quick-response sensors to detect in real time whether the workpiece is in place or not and whether the workpiece has been moved out after machining completed.
4.3 The equipment can automatically position, drill and de-weight the workpieces directly as per the unbalance values and angles calculated by the balancing software. A high powere vacuum cleaner ensures that the drilling chips will not splash.
4.4 The equipment mainly includes dynamic balancing pedestals (initial and re-test positions), two servo power head de-weighting mechanism, a precision fixture clamping and movement system and vacuum cleaner.
4.5 The main structure of the equipment is robust and durable, made of high-quality materials to ensure long-term stable operation.
4.6 Dynamic balancing test mechanism is equipped with precision vibration sensors, ensuring high precision measurement accuracy.
4.7 The drilling and de-weighting power head is driven by servo motors, and the cutter is made of cemented carbide, with depth control and fracture detection function.
4.8 The handling mechanism is driven by servo motors to ensure precise indexing and positional positioning.
4.9 Chip suction device effectively prevents the contamination of drilling chips and maintains a clean working environment.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.