Suzhou Zero Dynamic Co., Ltd
Specializing in high-speed and high-precision balancing machines for 21 years
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Brake Disc, Brake Drum, Differential Case, Wheel Hub Automatic Balancing Machine
1. Equipment Description
Zero Dynamic’s Brake Disc, Brake Drum, Differential Case, Wheel Hub Automatic Balancing Machine XH-DLX30 is applicable for single-plane balance measurement and correction (by drilling and milling) of disc workpieces (e.g. flywheels, pulleys, brake drums, gears, clutches, flanges, planet carrier, differential housings, brake discs, water pump impellers and tugging wheels.)
Zero Dynamic’s Brake Disc, Brake Drum, Differential Case, Wheel Hub Automatic Balancing Machine XH-DLX30 adopts Zero Dynamic's self-developed dynamic balancing software, the workpiece can automatically complete the balance initial measurement, angular positioning, automatic removing material and re-testing procedures. The equipment can be used for single machine production, and can also be used with manipulator to realize automatic production. The balancing machine adopts rigid structure design, featuring long service life, short cycle time and high precision, which is suitable for mass production of dynamic balancing of disk-shaped workpieces.
| Serial No. | Item Details | Parameter Range |
| 1 | Equipment model | DLX30 |
| 2 | Equipment external dimension | 1650X1240X1920mm |
| 3 | Maximum mass of workpiece (Kg) | 35kg(including fixture) |
| 4 | Workpiece outer diameter | φ180~φ450mm |
| 5 | Workpiece height | ≤200mm |
| 6 | Three-jaw clamping diameter | φ180~φ450mm |
| 7 | Workpiece max diameter (without balance correction) | ≤400mm |
| 8 | Drilling/milling depth | ≤10mm |
| 9 | Drill bit diameter | φ6~φ14mm |
| 10 | Balance test speed range | ≤2400rpm(adjustable) |
| 11 | Unbalance Reduction Ratio | ≥90% |
| 12 | Minimum attainable residual unbalance | ≤1g.mm/kg |
| 13 | Balance motor power | 2KW(servo motor) |
| 14 | Balance measurement time | 8-15 s |
| 15 | Cycle time (when unbalance value≤3g) | ≤50S (Circular milling) |
| ≤60S (Circular drilling) | ||
| 16 | Protection | Phase order protection, overloading protection, air pressure monitoring |
3. Equipment Photo:
4. Main Features:
4.1 Windows in Simplified Chinese, simple and easy to learn.
4.2 Automatic data saving which can be automatic uploading to the MES system, printing and other functions. MES interface is TCP/IP
4.3 When the balancing software detects that the workpiece needs balance correction, the software indicates the corresponding unbalance value 4nd angle. After balance correction, the qualified unbalance value will automatic replace the unbalance value before balance correction.
4.4 The software has the function of manual interruption of the data record and the function of renewal of the flowing number break.
4.5 Balancing machine software has the function of deleting data records.
4.6 Self-made precision internal rising spindle, with accurate positioning and high repeatability
4.7 Software with storage function. The daily unbalance data can be saved and exported and saved as excel format.
4.8 Equipped with a high power cleaner, automatic start/stop, to collect the iron fillings.
4.9 Compatible with milling, vertical drilling and horizontal drilling modes for balance correction.
4.10 Manipulator interface for pick and place workpieces.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.